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  • Training & Facilitation
    • Getting Started
    • Workforce Training Grants >
      • The Express Grant Program
    • Components of Training
    • New! Self Paced Learning
    • Accelerate!
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  • Events & Membership
    • Become a Member
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    • Shingo Institute Courses
    • Northeast Lean Conference
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    • Bruce Hamilton's Blog
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Continuous Improvement Training, Coaching & Facilitation

The GBMP Journal
Lean News, Events, Inspiration 'n More

Small Things - from Bruce Hamilton's blog, "OldLeanDude"

2/27/2019

 
Picture
Last February I had the opportunity to observe healthcare providers up close and personal at one the world’s premier hospitals.  “Who Cares for the Caregivers?” was written from the perspective of a patient in a cardiac step down unit, sympathetically surveilling care-givers’ as they grappled with many small problems in their workday.  Here is another story from the 8th floor recovery area:
 
At 3:00 a.m., except for the sound of occasional call bells the floor was quiet.  Nurses and assistants quietly made rounds to dispense meds, check vitals and draw blood.  Patients were resting quietly.   I was awakened suddenly by a bright light over my bed. “Oh, sorry,”  the CNA apologized as she turned off the light, “wrong bed.”   She then switched a second light on, hoping to hit the mark.    Again, “Oops, sorry.”   Because the order of the switches on the panel did not correspond to the order of the lights above the beds,  searching for bed lights had become routine.   I drifted back to sleep, amused at this particular guesswork problem.  Guesswork isn’t really work as the noun implies; it’s waste.   This was a defect, which caused frustration for the CNA and a little bit of discomfort for the patients.  Clinic staff was  just expected to remember the order.  I smiled because I’d seen a similar problem many years before in a totally different setting. 
 
In 2003, I been teaching a workshop at a local furniture manufacturer.  A small corner of the company’s showroom had been cordoned off to act as our classroom.  On the wall of our classroom was a light panel with eleven switches, each controlling a different area in the showroom and adjacent offices.  As class began, to darken the classroom for projection, I flipped the switch that my intuition told me should correspond to the spotlights over my projection screen.  “Hey, what’s going on?” came a question from the other side of the wall.  “Sorry,” I replied as I hit the next switch for an instant and then the next, trying to turn off my lights and nobody else’s.  After four tries, I finally got it right.   While my class that day had nothing to do with visual control, we took a few minutes to label the switch panel, a simple way to address the rare occasion that all lights were not tuned on or off at the same time.  “It’s a small thing,” I told the class, “but you’ll never have that problem again.”
 
Back to February 2018, later in the morning as my nurse was leaving her shift, I asked her about the light panel.  “How long as it been this way?”  Apologetically, she replied, “Forever.  Sorry to wake you last night, I usually remember the order of the lights, but last night I forgot.”  “You shouldn’t have to deal with a broken process,” I said, “why don’t you just label the switches?”    She thought for a second and replied, “Good idea.”   Before her shift was over, the two errant switches had been marked to clarify the lighting sequence over the beds.  And, guess what?  The following night lights were switched on without annoyance to staff or patients.   When it was my turn for a visit from the CNA, I thanked her for fixing the problem.  “It was a small thing,” she humbly replied.   I thanked her again and responded, “Yes, but you’ll never have the problem again.”  
 
How many “small things” does it take to change a person’s outlook – or to change an organization?   What do you think? 
 
O.L.D. 

Sorta-Systems

2/20/2019

 
Picture
Last year I had a short stay at one of Boston’s best hospitals.  While I will be forever grateful for the excellent treatment I received while in their care, I wondered about a few systems that sat directly in front of my bed.  So, I took a picture to share later.  Here is what I saw:
​
  1. The storage bins at the left of the photo seemed a little messy and hard to reach, but they apparently served a useful function of putting bedside supplies near to the patient.  On two occasions, however, needed items were missing, requiring my caregivers to go in search elsewhere.   This raised a series of 5WIH questions for me. For example, who decided what and how much was needed in the room?  Why were bins sometimes empty?  Who was responsible to refill?  Where did the supplier go to fetch the needed items?  Also, was the cause of the missing parts traced?
  2. The whiteboard served only one purpose for me: it put a smile on my face. I wish I’d invested in the whiteboard market when I began my consulting career. They’ve multiplied exponentially since the advent of Lean.    My name, the date and the doc’s name (redacted) were up to date, but nothing else was filled in. Who designed the board?  Was all of the information needed?  Did anyone really know what my estimated discharge date was anyway?  If this visual system were essential to my care, then there would be cause for patient worry.  If the system was actually not impactful to either me or the caregivers that would also be cause for concern as it was wasting wall space and valuable caregiver time.
  3. The final sorta-system, a laminated visual aid that sat under the white board, was never used during my visit. It appeared to be related to patient safety, but neither the patient name nor the date was correct.  A checkbox on the visual aid indicated that I needed a walker.  I didn’t.

My question here is not whether or not any of these systems were potentially useful, nor am I questioning any of the actions or performance of my excellent caregivers and support staff.   My question is “How often do we audit systems that are supposed to be making us more productive?”

Recalling W. Edwards Deming’s 95/5 rule that 95% of the variation in the performance of a system is caused by the system itself and only 5% is caused by the people, if a system is not working as intended, what steps do we take to analyze and adjust?   And what are the consequences to the system if we just set it and forget it?  What impact to our employees and customers?

How often do you take stock of the systems that run your business?  When you do, what are your discoveries?   Please share a thought.
​

O.L.D.

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