Skip to the main content.

GBMP

six parts to a toyota andon signal system

Andon Systems in Manufacturing: How Visual Signals Stop Problems Before They Spread

On a busy production floor, a single undetected defect can multiply into thousands before anyone notices. Andon systems exist to prevent exactly that, giving workers and supervisors a shared, real-time view of line status so problems are surfaced...

Keep Reading
4 principles of jidoka autonomation with a human touch quality built in

Jidoka: The Lean Principle of Building Quality Into the Process

In lean manufacturing, quality is not something to inspect at the end of production. It is something to build into the process from the start. Jidoka...

Keep Reading
heijunka levelized production no batch eliminate excess inventory

Heijunka: How Production Leveling Smooths Flow and Reduces Waste in Lean Manufacturing Operations

Uneven demand is one of the biggest causes of waste in manufacturing. When production swings from rush periods to idle time, teams often respond with...

Keep Reading