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Category Archives: 5S (3)

Drowning in Opportunities

In 1989, after four years of what could be called ala carte improvement, my factory was introduced to policy deployment by Deming Prize winner, Ryuji..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, safety glasses, kaizen, hoshin kanri, TPM, 5S, true north, poka-yoke, automation, Taichi Ohno, optimization, toyota production system, inventory, made in america, Muri, shigeo shingo, made in the usa, value stream mapping, mura on September 06 , 2011.

Dr. Shingo's Last Visit

[The following post is actually the third and final episode of Dr. Shingo’s last visit to America. The first two episodes can be found on the Shingo..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, autonomation, kaizen, lean government, hoshin kanri, TPM, 5S, true north, lean summit, poka-yoke, automation, optimization, toyota production system, inventory, made in america, Muri, shigeo shingo, Hajime Ohba, value stream mapping, mura on September 01 , 2011.

No Wiggle Room

I visited a company (actually this could be many companies) recently and noticed “7 Wastes” posters displayed prominently in every department...
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, autonomation, kaizen, lean government, hoshin kanri, TPM, 5S, true north, lean summit, poka-yoke, automation, optimization, toyota production system, inventory, made in america, Muri, shigeo shingo, Hajime Ohba, value stream mapping, mura on August 26 , 2011.

Moving Mountains

I was listening to Alan Robinson present last week at the Lean Systems Summit about the power of “small ideas.” Alan wondered aloud why so many..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, autonomation, kaizen, lean government, hoshin kanri, TPM, 5S, true north, lean summit, poka-yoke, automation, optimization, toyota production system, Alan Robinson, inventory, made in america, Muri, Hajime Ohba, employee creativity, value stream mapping, mura on August 18 , 2011.

Lean Rock Stars

In December, I took my son, Ben, to an Edgar Winter concert at a Worcester, Mass theater. Do you remember Edgar Winter? A tall, lanky dude who in the..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, autonomation, kaizen, lean government, hoshin kanri, TPM, 5S, true north, lean summit, poka-yoke, automation, optimization, toyota production system, inventory, made in america, Muri, shigeo shingo, Hajime Ohba, value stream mapping, mura on August 11 , 2011.

Lean Government

In the spring of 1989, Shigeo Shingo addressed the 14th annual Productivity Conference at Utah State University. On this occasion there were seven..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, autonomation, kaizen, lean government, hoshin kanri, TPM, 5S, true north, lean summit, poka-yoke, automation, optimization, toyota production system, inventory, made in america, Muri, shigeo shingo, Hajime Ohba, value stream mapping, mura on July 29 , 2011.

Too Big To Succeed?

It’s now been about four years since the Dow began its precipitous decline, and about three since the invention of the expression “too big to fail”..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, kaizen, hoshin kanri, TPM, 5S, true north, poka-yoke, automation, optimization, toyota production system, inventory, made in america, Muri, shigeo shingo, Hajime Ohba, value stream mapping, mura on July 22 , 2011.

Insignificant Digits

Significant digits, the number of digits to the right of a decimal point that are warranted by the accuracy of the means of measurement, are a..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, cost accounting, muda, kaizen, hoshin kanri, TPM, 5S, true north, lean accounting, poka-yoke, automation, optimization, toyota production system, inventory, Brian Maskell, made in america, Muri, shigeo shingo, value stream mapping, mura on July 12 , 2011.

Reflections on the American Revolutions

As I watched Keith Lockhart conduct the Boston Pops to celebrate America’s birthday on July 4, another revolution that was occurring around the same..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, safety glasses, kaizen, hoshin kanri, TPM, 5S, true north, poka-yoke, automation, Taichi Ohno, optimization, toyota production system, inventory, made in america, Muri, shigeo shingo, made in the usa, value stream mapping, mura on July 06 , 2011.

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