Old Lean Dude
A Blog About Understanding The Toyota Production System and Gaining Its Full Benefits, brought to you by "The Toast Guy"
Category Archives: lean thinking (3)
Incremental Elimination of Weeds
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Spring is my favorite season because of the spirit of renewal it brings with it. So here is a post dedicated to spring that is inspired by a comment..
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April 24 , 2012.
What does 3P Stand For?
3P, “Production Preparation Process,” is a method introduced to the US in the mid-80’s by Chihiro Nakao, a contemporary of Mr. Ohno, and founder of..
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old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
lean development,
TPM,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
lean tools,
Muri,
shigeo shingo,
lean assessment,
standardized work,
set-up reduction,
value stream mapping,
mura,
searching
on
April 19 , 2012.
JIT, Boy Scouts, and Stooges
I take my work very seriously, but sometimes when I have excess idle time (like on the red-eye from Phoenix to Boston), I’ll have a whimsical idea...
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
lean development,
TPM,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
lean tools,
Muri,
shigeo shingo,
lean assessment,
standardized work,
set-up reduction,
value stream mapping,
mura,
searching
on
April 06 , 2012.
Shingo's Network
With the International Shingo Prize Conference just a month away, I thought a short post about Shigeo Shingo and the Prize named in his honor would..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
lean development,
TPM,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
lean tools,
Muri,
shigeo shingo,
lean assessment,
standardized work,
set-up reduction,
value stream mapping,
mura,
searching
on
March 30 , 2012.
John's Box
Some years back while working in an administrative department I encountered a curious condition. With about a half-dozen employees, I was following..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
lean development,
TPM,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
lean tools,
Muri,
shigeo shingo,
lean assessment,
standardized work,
set-up reduction,
value stream mapping,
mura,
searching
on
March 14 , 2012.
Airplane
I think there are no new airplane stories left for those of us who take to the not-always-friendly skies, but having been on one of those super delay..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
lean development,
TPM,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
lean tools,
Muri,
shigeo shingo,
lean assessment,
standardized work,
set-up reduction,
value stream mapping,
mura,
searching
on
March 05 , 2012.
They Assessment
Over years of listening to persons describe their work, one single word has surfaced repeatedly as a barometer of what is frequently called..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
lean development,
TPM,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
lean tools,
Muri,
ryuji fukuda,
shigeo shingo,
lean assessment,
standardized work,
set-up reduction,
value stream mapping,
mura
on
February 27 , 2012.
WYSIWYG
Computer geeks over the age over 40 will recall that once upon a time, the images of text and graphics that appeared on computer screens bore little..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
visual control systems,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
February 15 , 2012.
Signs
Do you remember a post-hippie era song called Signs? The song’s refrain came to mind recently during a workplace walkthrough: “Sign, sign, everywhere..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
visual control systems,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
February 03 , 2012.
Cost Subtraction
Last week, a drive-by a 99 Cent Store (see photo) reminded me of my first real job in an industrial marketing department. In the 1970’s, one function..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
January 23 , 2012.