Dispatches from the Toast Dude

What is blocking your CI success?

Feb 5, 2026 3:30:00 PM / by Bruce Hamilton posted in continuous improvement, Toyota Production System. Lean manufacturing, 7 wastes, Toyota Production, obstacles

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Obstacles Are Inevitable. Complacency Isn’t.

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It’s Not All Muda (Waste); Don’t Overlook Mura (Unevenness)

Feb 4, 2026 3:35:00 PM / by Bruce Hamilton posted in continuous improvement, muda, 7 wastes, toyota production system, Muri, mura, Lean Manufaturing

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Why Unevenness (Mura) Sinks Even the Best Canoers

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How's your Standardized Work?

Feb 3, 2026 3:28:45 PM / by Bruce Hamilton posted in lean manufacturing, continuous improvement, standard work, toyota production system, standardized work

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Toyota views Standardized Work as the one of the most fundamental parts of their production system but sadly we just don't see a lot of companies doing a really good job with it. It's hard, to be sure, and there's a lot of prerequisites. Most importantly, Standardized Work won't succeed through good intentions alone, it requires a solid foundation.

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Discovering the Seven Wastes

Dec 12, 2025 5:09:27 PM / by Bruce Hamilton posted in continuous improvement, kaizen, 7 wastes, Lean Management, 7 wastes. Toyota Production System

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The sobering truth is most of the time spent on any process is waste. Some estimates are upwards of 95%. We all spend many precious resources like money, time, and effort on a process, but only a small slice of that actually delivers value to the customer.

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Turning True North into Daily Work

Dec 3, 2025 10:07:40 AM / by Bruce Hamilton posted in continuous improvement, Lean Daily Management, true north

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How do we create a workplace where people show up every day, ready to strive for higher organizational goals? It all comes down to translating “true north” (aka your organization’s guiding vision) into everyone’s daily work. The word “translation” is key. Every organization has language barriers, departmental silos, and communication gaps. These gaps often are the biggest obstacles, not the guiding vision itself.

When we talk about daily work, people focus on the shop floor. But change must start at the top.

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